PVI Industries Water Heater PV500 43 User Manual

Setup Manual  
BACnet Protocol Gateway for TempTrac® and  
XR10CX Water Heater Control  
When a BAS interface with Temptrac or the XR10CX requires a protocol other than the standard  
Modbus RTU for Temptrac and XR10CX, PVI Industries offers a premapped gateway from FieldServer  
Technologies. The ProtoCessor ProtoNode RER currently supports BACnet IP or MSTP. Consult factory  
for other protocols.  
This manual is meant to be a general overview of the application of this gateway, for additional  
information please visit: www.protocessor.com or contact FieldServer Technologies at 8003178319  
Email: [email protected] for technical assistance. The ProtoCessor ProtoNode can be user  
configured with the following specifics: IP address, serial address, baud rate and one of three register  
profiles.  
HARDWARE DISCRIPTION  
Voltage  
selection  
jumper  
RS485 port for Host  
or Field serial  
protocol support  
Ethernet port for  
Diagnostics and Host or  
Field Protocol support  
Dip switches  
6 Pin RS485 +/and FG  
Power +/and FG 5Vdc, 930  
Vac or Vdc  
PV500-43  
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PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
 
CONFIGURATION SETTINGS TEMPTRAC & XR10CX  
Dip switches A0 to A7 configure the serial address. The table below lists the settings up to 10. The full  
257 address settings can be found in the ProtoCessor Getting Started (T17007) manual at  
A7  
A6  
A5  
A4  
A3  
A2  
A1  
A0  
Address  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
On  
On  
On  
Off  
Off  
Off  
Off  
On  
On  
On  
On  
Off  
Off  
Off  
Off  
Off  
On  
On  
Off  
Off  
On  
On  
Off  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
0
1
2
3
4
5
6
7
8
9
10  
Dip switches B0 to B3 configure baud rate.  
The table below lists the settings.  
Off‐‐‐On  
Baud  
Auto3  
110  
300  
600  
1200  
2400  
4800  
9600  
19200  
20833  
28800  
38400  
57600  
76800  
115200  
B3  
B2  
B1  
B0  
Dip switches S0 to S3 select the register profile to be used. When  
switch S0 is On the register profile will only monitor one control  
with an node address of 1. All registers are analog/16bit.  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
On  
On  
On  
On  
On  
On  
On  
Off  
Off  
Off  
Off  
On  
On  
On  
On  
Off  
Off  
Off  
Off  
On  
On  
On  
Off  
Off  
On  
On  
Off  
Off  
On  
On  
Off  
Off  
On  
On  
Off  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
On  
Off  
When switch S0 is Off and S1 is On the register profile will monitor  
up to 8 controls. The register addresses are detailed below. The  
respective node addresses are 1 to 8.  
Control  
Discription  
Modbus  
Address  
40769  
40257  
40259  
40261  
401281  
40257  
40854  
BACnet  
Address  
1
90  
91  
92  
95  
90  
101  
Temptrac  
Temptrac  
Temptrac  
Temptrac  
Set Point Read/Write  
Temp. Probe 1 Read Only  
Temp. Probe 2 Read Only  
Temp. Probe 3 Read Only  
Temptrac On/Off Enable Read/Write  
XR10CX  
XR10CX  
Temp. Probe 1 Read Only  
Set Point Read/Write  
PV500-43  
PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
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POWERING UP THE PROTOCESSOR/PROTONODE  
Power LED comes on and remains solid  
LA starts flashing about once per second. This tells us that PIC (Peripheral Interface Controller)  
number 1 in the ProtoCessor has powered up successfully.  
LB starts flashing about once per second. This tells us that PIC number 2 in the ProtoCessor has  
powered up successfully.  
GP105 will go on solid within 45 – 60 seconds after power up, signifying normal operation.  
ProtoCessor will be able to come up in RUINET shortly after this LED comes on. During the first  
4560 seconds the LED should be dark.  
Upon successful operation of GP105 the ProtoCessor will go through diagnostics of the field port  
communications.  
The FFPETH module is operational after this point.  
RX Field Port LED: On normal operation, the RX LED will flash when a message is received on the  
field port of the ProtoCessor.  
TX Field Port LED: On normal operation, the TX LED will flash when a message is sent on the field  
port of the ProtoCessor.  
RX  
PWR  
TX  
LA  
GP105  
LB  
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PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
 
CONNECTION TO PROTOCESSOR USING UTILITIES  
Make sure that the FST Utilities is downloaded on the computer.  
Connect an Ethernet crossover cable between the PC and ProtoCessor or connect the  
ProtoCessor and the PC to the Hub/switch using a straight cat5 cable.  
The Default IP Address of the ProtoCessor is 192.168.1.24, Subnet Mask is 255.255.255.0.  
If the PC and the ProtoCessor are on different IP Networks, assign a Static IP Address to the PC  
on the 192.168.1.0 network.  
Double click on the “RUIPING” Utility. If the IP Address of the ProtoCessor module appears on  
the screen, the ProtoCessor is running.  
PV500-43  
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PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
 
Double click on the debugging utility, “RUINET4” (Remote User Interface). The following screen  
will appear:  
See the “ProtoCessor Mapping” document to ensure that the device is set up correctly with  
respect to Baud rate, Node Address, and Points which are configured in the device.  
Select “O” for Connect Overview to see the number of messages on each protocol. If the  
ProtoCessor is communicating correctly with the device then the display will show Tx and Rx  
messages without any errors.  
If there are errors on the ProtoCessor socket communications, then the points list in the CSV file  
will require editing until there are no errors. Each time the points are edited, the CSV will need  
to be redownloaded using Ruinet.  
When communication between the device and the ProtoCessor is established the Field Side of  
the ProtoCessor may be connected to the appropriate device/software. Ensure that the Field  
Side parameters on the device/software are set up as per the “ProtoCessor Mapping”  
document.  
Read and Write data from each side and make sure the ProtoCessor works as expected.  
PV500-43  
PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
Page | 6  
7/10  
 
TROUBLESHOOTING TIPS  
If PWR LED does not come on and LA and LB don’t flash, call or email ProtoCessor support  
If PWR LED does not come on but the LA and LB flash, then the PWR LED is broken.  
If LA and LB don’t start to flash there could be a problem with the ProtoCessor and you need to  
contact [email protected].  
If GP105 never comes on then you need to contact ProtoCessor support.  
If TX and or RX don’t flash, it may represent a problem with the field wiring or Configuration  
problems in the ProtoCessor on field side or incorrect polling parameters (such as COMM  
properties like baud, parity, and etc).  
The Gateway is unable to find one or more controls in the RS485 network. The individual  
controls may not be programmed with the correct and unique node address. See the respective  
control manual for details.  
The Gateway has no communication with the controls in the RS485 network. Check the RS485  
wiring for correct wiring method. See page 2 of this manual for details.  
More information for the ProtoCessor/ ProtoNode can be found at: Web: www.protocessor.com  
FieldServer Technologies, 1991 Tarob Court, Milpitas, California 95035 USA  
Tel: 4089644433, FAX: 4082629042, TollFree: 8003178319 Email: [email protected]  
PV500-43  
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PVI Industries, LLC P.O. Box 7124 Ft. Worth, TX 76111 18004335654  
 

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