Polk Audio Speaker EX SERIES II User Manual

E X S E RIE S  
POLK AUDIO  
5601 METRO DRIVE  
BALTIMORE, MARYLAND 21215  
(800)377-7655  
Polk Audio  
EX Series II Owner's Manual  
POLK AUDIO EUROPE LTD.  
TYTTENHANGER HOUSE  
COURSERS ROAD  
ST. ALBANS AL4 OPG  
GREAT BRITAIN  
TEL: 1727.827311  
POLK AUDIO GERMANY  
UNTERTUERKHEIMER STR. 24  
D - 66117 SAARBRUECKEN  
GERMANY  
TEL: (49) 681 5800 888  
"Polk Audio" and "The Speaker Specialists" are  
trademarks of Britannia Investment Corporation used  
under license by Polk Audio Incorporated.  
 
EX SERIES COMPONENT SYSTEMS FEATURES:  
EX2500:  
• Silk / Polymer composite tweeter dome for more accurate response and superior detail.  
• 2 EX2500 tweeters with crossover and wires attached  
• 2 tweeter flush mount cups  
• 2 flush mount cup clamps  
• Liquid Crystal Polymer driver cones for clear, well defined midrange, great bass and  
ultra-high power handling.  
• Rubber surround provides superior bass response and will not dry rot like foam surrounds.  
• Magnetic fluid tweeter cooling ensures safe, reliable high SPL performance.  
• Neodymium (NdFeb) magnets offer powerful magnetic energy from small magnets.  
You get great sound and a speaker so small that’s it’s easy to fit and mount in a wide  
variety of locations.  
• 2 tweeter straight surface mount cups  
• 2 tweeter angled surface mount cups  
• 4 machine screws – for flush mounting  
• 4 sheet metal screws – for surface mounting  
• 4 speed nuts – for surface mounting  
• Gold plated crossover terminals resist rust and corrosion for years of reliable performance.  
• registration card  
Read this manual thoroughly first. If you have any doubts about your ability to execute any  
of the installation steps, save yourself a lot of grief and contact a professional installer (your  
Polk dealer is a good place to find one).  
GETTING STARTED  
Please inspect each loudspeaker carefully. Notify your Polk dealer if you notice any  
damaged or missing items. Keep the carton and packing material. They will do the best job  
of protecting your speakers if they need to be transported. Check that you have the  
following parts:  
If you intend to do the installation yourself we assume that you possess some skill in the  
proper use of hand and power tools. No matter how much installation experience you have,  
it’s always a good idea to:  
EX2540, EX2550, EX2560 and EX2565:  
• 2 woofers  
• 2 woofer grilles (except EX2565)  
• 2 EX2500 tweeters with wires attached  
• 2 crossover networks  
• Read this manual thoroughly before you begin.  
• Plan your installation carefully.  
• Allow enough time to complete the installation without rushing.  
• Protect your car from unwanted scratches.  
• 2 tweeter flush mount cups  
• 2 flush mount cup clamps  
NECESSARY TOOLS  
• Phillips head screwdriver  
• Flat blade screwdriver or putty knife  
• Electric drill  
• 2 tweeter straight surface mount cups  
• 2 tweeter angled surface mount cups  
• speaker wires with connectors (attached)  
• 4 machine screws – for flush mounting  
• 16 sheet metal screws – for surface mounting (4); for crossover mounting (4);  
for driver mounting (8)  
• 12 speed nuts (8 driver mount; 4 surface mount)  
• mounting template  
• registration card  
• 1/4" and 1/8" drill bits  
• Magic marker for marking the cutout (new location installation only)  
• Metal cutting tool (hole saw), if you intend to cut metal  
• 1 3/4" hole saw (for flush mount tweeter installation only)  
• Metal file  
• Soldering iron or a supply of solderless connectors  
• Safety glasses  
• Wire strippers and cutters  
• Crimping tool  
Note: For EX2500 installation, please proceed to page 11.  
4
5
 
INSTALLING THE COMPONENTS  
Installing The EX System Woofers in Factory Locations  
Most cars have speaker grilles which blend with the rest of the car’s interior. Sometimes it is  
difficult to determine how to remove these grilles to gain access to the speaker which you  
intend to replace. If you have one of these grilles, you may want to consider using a  
professional installer. On some cars, the grilles are held by screws or spring clips. The screws  
will be obvious; however, the spring clips won’t be.  
EX2500 TWEETER  
99.1  
EX  
Crossover Network  
If there are screws, remove them, put them in a safe spot, and remove the grilles. To remove a  
clip-on grill, use your flat-blade screwdriver or a putty knife to gently pry up the grille. If it  
resists, back off and think again about the professional install. The cost of one of these can  
sometimes be less than the cost of new door panels. Some grilles are integral parts of the door  
panel and are not removable. In these cases you will need to remove the entire door panel to  
gain access to the speaker location. This will usually require removal of door handles, window  
winder mechanisms, and perhaps other parts such as door pulls and lock buttons.  
RADIO  
AMP  
(OPTIONAL)  
CROSSOVER  
(OPTIONAL)  
MIDRANGE  
FIG. 1  
The EX System Crossovers  
1. Once you get the grille off, remove the factory speakers. Save the hardware. You may  
be able to reuse it to mount your new speaker.  
You will need to make wiring connections from your amp or radio to the crossovers and  
from the crossovers to your mid/woofers and tweeters (see Figure 1). Choose crossover box  
locations that are convenient for making these connections.  
2. Attach speaker wires to the crossover woofer terminals. Attach the red wire to the  
positive (+) terminal screw, and the black wire to the negative (-) terminal screw.  
3. Slip the faston connectors onto the input terminals on the mid/woofer. Be sure to  
attach the red wire to the positive (+) terminal, and the black wire to the  
negative (-) terminal.  
Your EX Series II crossovers have terminals which are clearly marked for wiring  
connections. Refer to Figure 2 before making connections between your crossovers,  
mid/woofers, and tweeters. The wires provided with your EX System have one red conductor.  
Use this wire as the positive (+) lead and connect it to the positive (+) terminals on your  
crossovers as well as to the positive (+) terminals of each speaker.  
4. Using the hardware retained from the factory speaker or the screw clips supplied with  
the EX speaker, secure your new speaker to the car panel.  
AMP  
WOOFER  
EX Crossover Network  
TWEETER  
FIG. 2  
6
7
 
Installing the Mid/Woofers in Non-Factory Locations  
EX2545 Special Instructions  
If you have decided to install your EX Series II mid/woofers in locations other than those  
provided by the automobile manufacturer, make certain that the location you choose is  
clear of all obstructions, both in front of and behind the panel, before you proceed. Pay  
particular attention to window mechanisms and any body panels critical to the structural  
integrity of the vehicle. The mounting depths and cutout diameters of your EX Series II  
mid/woofers are listed with all the other important specifications at the end of this manual.  
The EX2545 has two break-away “tabs” to allow easy placement in tight locations  
(see Figure 3). Remove only the tab(s) which allow the speaker to fit. Secure the speaker  
with at least two opposing tabs.  
1. A paper template for marking the cutout holes is in the speaker carton  
2. Cut a hole in the panel  
3. Using the paper template, mark the locations of the four screw holes  
4. Drill the holes with a 1/8" bit  
5. Attach the screw clips to the car panel at the hole locations  
6. Attach speaker wires to the crossover woofer terminals. Attach the red wire to the  
positive (+) terminal screw, and the black wire to the negative (-) terminal screw  
7. Run wires from your amplifier or radio to the crossover. Attach these wires to the  
crossover input terminals. Remember to route them away from low level electrical  
cables and use grommets when passing through doors. Attach the red wire to the  
positive (+) terminal screw, and the black wire to the negative (-) terminal screw  
8. Remove the mesh grille from the grille frame and pass the wire through the grille frame  
9. Slip the faston connectors onto the input terminals on the mid/woofers. Be sure to  
attach the red wire to the positive (+) terminal, and the black wire to the negative  
(-) terminal  
FIG. 3  
GRAY AREA BREAKS OFF  
EX System Tweeters  
One important advantage of component systems is their ability, when properly installed, to  
improve the soundstage created by the music in your car. The soundstage is the musical  
“picture” made up of the instruments and vocalists. The difference in the soundstage will be  
dramatic depending on where you mount your tweeters. We recommend a simple experiment  
that will help you decide the best spot for your tweeters in your car. Here are the steps:  
10. Place the speaker into the grille frame and line up the screw holes with the screw  
clips on the car panel  
11. Secure the speaker/grille frame assembly to the car panel with the supplied screws  
12. Place the mesh grille in the grille frame  
1. Complete the installation of your entire system except for the EX2500 tweeters.  
2. Connect the wires provided with your tweeters to the tweeter terminals on your  
EX crossovers.  
3. Without running the wires through doors or under upholstered panels, connect your  
EX tweeters to these wires.  
4. Have a friend sit in the passenger’s seat while you sit in the driver’s seat, with tweeters  
temporarily taped in place.  
5. With music playing, position the tweeters in different locations around the passenger  
compartment, listening for the differences caused from these placements. We  
recommend using vocals for this test. You will be able to determine in a short time  
the best location for your tweeters.  
8
9
 
The Polk EX2500 tweeter offers two mounting options for installation flexibility.  
Mounting Option #1 – Surface mounting the EX2500 Tweeter  
1. Using the base of the surface mount cup as a template, mark the two screw holes and  
drill using a 1/8 inch drill bit. Drill a third hole (for the speaker wire) using the 1/4  
inch drill bit.  
PANEL  
FLUSH  
MOUNT CUP  
2. Attach either surface mount cup (angled or straight) to the panel using #8 screws of  
appropriate length for the panel.  
3. Push the tweeter wires through the open area at the bottom of the cup and through  
the 1/4" hole in the panel.  
4. Connect wires from the tweeter terminals of the crossover, to the tweeter wires, using  
the faston connectors. Connect the red wire strand to the (+) terminal of the  
crossover tweeter output and to the red wire on your tweeters.  
RETAINING  
BRACKET  
TWEETER  
5. Mount the tweeter by snapping it into the mounting cup and turning the tweeter  
clockwise, locking the tweeter in place.  
MOUNTING SCREW  
Mounting Option #2 – Flush mounting the EX2500 Tweeter  
1. Remove the panel on which you are going to mount the tweeter and check for proper  
clearance behind it. The flush mount kit is 1/2 inch deep. Measure to make sure  
there is sufficient depth behind the spot you choose.  
PANEL  
2. Mark the center of the spot and cut a hole with the 1 3/4 inch hole saw attachment  
for your power drill. Go slow. You can use a razor knife instead of a drill if you prefer.  
3. Assemble cup, clamp, and machine screws loosely as shown in Figure 4.  
4. Route wires through the round opening in the bottom of the cup.  
5. Press the assembly into the 1 3/4 inch hole until the clamp edge is below the  
mounting surface, then tighten the screw. The cup will clamp down to the surface as  
the screw is tightened. In the case of a thick mounting surface, the legs of the clamp  
can be bent outward by inserting a screwdriver through the holes in the cup while  
still mounted.  
FIG. 4  
EX2500 Component Tweeter Hook-up  
When purchased as a separate unit, the EX2500 tweeter includes a first order (6dB/octave)  
crossover network integrated into the tweeter assembly. This high pass filter allows the  
EX2500 to be used with other components. It is important to maintain correct polarity. The  
red wire connects to the positive (+) amplifier terminal and the black to the negative (-)  
amplifier terminal.  
If your system contains an active crossover, you may bypass the in-line crossover and wire  
the tweeter directly to the output terminals of an amplifier which has a high pass filter  
(crossover) on its input. The minimum crossover point should be 2 kHz at 12dB per octave.  
6. Connect wires from the tweeter terminals of the crossover, to the tweeter wires, using  
the faston connectors. Connect the red wire strand to the (+) terminal of the  
crossover tweeter output and to the red (+) wire on the tweeter.  
7. Mount the tweeter by snapping it into the mounting cup and turning the tweeter  
clockwise, locking the tweeter in place.  
DO NOT USE THE TWEETER WITHOUT A CROSSOVER NETWORK. Damage to the tweeter  
from thermal overload will result without the protection provided by a crossover and will  
void your warranty.  
10  
11  
 
POLARITY / BLENDING  
LOW FREQUENCY CUT-OFF FOR SYSTEMS WITH SUBWOOFERS  
If it seems that the tweeters and mid/woofers are not “blending” or working together in  
If you have a subwoofer in your system, you may want to decrease the amount of bass going  
harmony, try changing the polarity of both the tweeters by reversing the positive (+) and  
negative (-) tweeter wires at the crossover. Reversing the absolute phase of the tweeters may  
help the blending or integration of the system components, particularly if the tweeters and  
mid/woofers are far apart.  
to your mid-range speakers. This will get you better midrange sound and increase the power  
handling. There are two ways to roll off the bass before it gets to the mid-range speakers.  
One way is to use a “bass blocker”, a capacitor placed in series with the main input. The  
other route is to use an electronic crossover device which allows filtering below 100 Hz or so.  
AMPLIFIER POWER REQUIREMENTS  
TECHNICAL ASSISTANCE OR SERVICE  
Your speakers will work well with a variety of electronic components. As little as 20 watts per  
If, after following the hook-up directions, you experience difficulty, please double check all  
channel will deliver adequate listening levels in most cars. If you have a noisy car or intend  
to play your system at loud listening levels, more power is necessary to achieve the best  
performance. Consult your Polk Audio dealer for specific recommendations.  
wire connections. Make sure that your electronic equipment is operating correctly by  
hooking up another speaker to the speaker output. For example, if you are not getting  
sound from the left channel speaker, connect the right channel speaker to the left output. If  
you still get no sound from that side, the problem is in your amp or source electronics.  
Should you isolate the problem to the speaker, contact the authorized Polk Audio dealer  
where you made your purchase. Authorized Polk Audio dealers are the best source for advice  
and assistance.  
SAFE LIMITS OF OPERATION  
Your Polk loudspeakers are made with the highest quality materials for years of trouble-free  
performance. However, damage to loudspeakers can occur when an amplifier, regardless of  
its wattage, is made to play at higher listening levels than its power can clearly produce  
(usually beyond the “1 to 2 o’clock” position on the volume control).  
Polk Audio’s Customer Service Department at 1-800-377-POLK (7655) from 9am to 5pm,  
Eastern Time, Monday through Friday. Please do not hesitate to call us if you have  
questions about your speaker system.  
This results in very high levels of audible distortion, originating in the amplifier, which  
adds a harsh, gritty sound to the music. Contrary to popular belief, a speaker is more likely  
to be damaged by trying to get too much volume from a low-powered amp or receiver than  
from a high-powered one.  
12  
13  
 
EX SERIES II COMPONENT SPECIFICATIONS  
EX SERIES II 1 YEAR WARRANTY  
Polk Audio, Inc. warrants the original purchaser only that this Polk Audio EX Series II  
EX2565  
two-way  
system  
EX2560  
two-way  
system  
EX2550  
two-way  
system  
EX2540  
two-way  
system  
EX2500  
tweeter  
Type  
Product (the Product) will be free from defects in materials and workmanship for a period  
of (1) one year from the date of original retail purchase from a Polk Audio Authorized  
Dealer. However, this warranty will automatically terminate prior to the expiration of the  
(1) one year period if the original retail purchaser sells or otherwise transfers the Product to  
any other party. The original retail purchaser shall herein after be referred to as "you." To  
allow Polk Audio to offer the best possible warranty service, please fill out the Product  
Registration Card(s) and send them to the Factory at the address provided in the  
Registration Card within (10) ten days of the date of purchase.  
Driver complement 6 1/2"  
Euro driver  
6 1/2"  
driver  
5 1/4"  
driver  
4"  
driver  
with a 3/4"  
tweeter  
3/4"(19mm)  
dome  
with a 3/4"  
tweeter  
with a 3/4"  
tweeter  
with a 3/4"  
tweeter  
Mounting  
diameter  
5 9/16"  
141mm  
5 1/4"  
132mm  
4 7/8"  
123mm  
4 1/16"  
103mm  
N/A  
N/A  
Mounting depth  
(top)  
2 1/2"  
2 5/8"  
180w  
2 1/8"  
2 3/8"  
180w  
2 3/8"  
2 1/2"  
150w  
1 13/16"  
2"  
9/16" flush cup  
N/A  
Defective Products must be shipped, together with a proof of purchase, prepaid insured to  
the Authorized Polk Audio Dealer from whom you purchased the Product, or to the Factory  
at the address given in this booklet. Products must be shipped in the original shipping  
container or its equivalent; in any case the risk of loss or damage in transit is to be borne by  
you. If, upon examination at the Factory or Polk Audio Authorized Dealer it is determined  
that the unit was defective in materials or workmanship at any time during the Warranty  
period, Polk Audio or the Polk Audio Dealer will, at its option, repair or replace this Product  
at no additional charge, except as set forth below. All replaced parts and Products become  
property of Polk Audio. Products replaced or repaired under this Warranty will be returned  
to you, within a reasonable time, freight prepaid.  
Mounting depth  
(bottom)  
Power handling  
(max)  
120w  
100w  
Nominal Imp.  
Freq. response  
4 ohms  
4 ohms  
4 ohms  
4 ohms  
4 ohms  
45-22kHz  
50-22kHz  
70-22kHz  
80-22kHz  
4kHz-22kHz  
Grille height  
& diameter  
N/A  
N/A  
1 1/8"  
6 5/8"  
7/8"  
6 3/8"  
3/4"  
5 7/16"  
N/A  
N/A  
This Warranty does not include service or parts to repair damage caused by accident,  
disaster, misuse, abuse, negligence, inadequate packing or shipping procedures,  
commercial use, voltage inputs in excess of the rated maximum of the unit, cosmetic  
appearance of the cabinetry not directly attributable to defects in materials or  
workmanship, or service, repair, or modifications of the Product which has not been  
authorized or approved by Polk Audio.  
Sensitivity (SPL)  
Unit weight  
92dB  
2lbs.  
92dB  
92dB  
91dB  
92dB  
1.2oz.  
4kHz  
1lb 12.5oz.  
4 kHz  
1lb 11oz.  
4 kHz  
1lb. 6oz.  
4 kHz  
Crossover Point  
4 kHz  
This Warranty is in lieu of all other expressed Warranties. If this Product is defective in  
materials and workmanship as warranted above, your sole remedy shall be repair or  
replacement as provided above. In no event will Polk Audio, Inc. be liable to you for any  
incidental or consequential damages arising out of the use or inability to use the Product,  
even if Polk Audio, Inc. or a Polk Audio Dealer has been advised of the possibility of such  
damages, or any other claim by any other party. Some states do not allow the exclusion or  
limitation of consequential damages, so the above limitation and exclusion may not apply  
to you. This Warranty gives you specific legal rights which may vary from state to state.  
This warranty applies only to Products purchased in the United States of America, its  
possessions, and U.S. and NATO armed forces exchanges and audio clubs. The Warranty  
terms and conditions applicable to Products purchased in other countries are available  
from the Polk Audio Authorized Distributors in such countries.  
14  
15  
 

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